1. Why would you grain fill cabinets before painting?
If you are trying to acquire a smooth finished cabinet without any grain showing. After being painted you need to seal and fill the pores and grains to accomplish this. If you don’t, the cabinet will continue to absorb the primer and paint. This really helps when refinishing older oak stained cabinets, bathroom vanities or even doors.
2. Why not use wood putty or joint compound?
Wood putty and joint compound are clay-based products. Clay based products, over time, dry hard and brittle so they can crack with the expanding and contrasting of the wood cabinet. They also create a large amount of dust. The White Cabinet Grain Filler is acrylic based like paint and will be able to absorb more of the expanding and contracting of the wood.
3. What types of primer and paint can I use over the grain filler?
You can brush or spray any oil- or water-based stain blocking primer, paint or lacquer over Aqua Coat White Cabinet Grain Filler.
4. My customer already painted their own kitchen cabinets, the grain is showing and they look terrible, can I fix this for them?
Yes, you can apply the grain filler as long as the previous coat is cured per the manufacturer of the paint or lacquer. Scuff sand with 220 grit sandpaper. You can then apply 1-2 coasts of the grain filler as instructed and prime and paint once again.
5. How much White Grain Filler will I need?
We recommend 1 quart for a kitchen with up to 35 doors and drawers using two coats. This product has a shelf life greater than one year.
6. Why would a contractor use grain filler and how much should a contractor adjust for their bid?
If a customer wants their older cabinets painted without grain showing, a contractor can ONLY obtain 80-90% removal of grain without filling it with a grain filler. If you want to obtain a look without grain showing, a grain filler should be used. When using grain filler you are offering a premium service to customers. From our discussions with contractors, we have found they have added a 30% premium to start with when applying the grain filler for their customer, and adjusted it as needed. Customers usually prefer no grain showing so a grain filler is required to obtain that.
7. Does temperature and humidity affect the application of grain filler?
Yes it does. Ideally you want it to be between 60-85 degrees. You do not want it to be too humid or dry. Each of these will affect the performance of the grain filler and the dry and cure time.
8. What is the dry time?
Give your cabinet 45 minutes to an hour to completely dry before applying your next coat of grain filler. For optimal performance, after you have applied your final coat of grain filler, and before you sand and apply your primer, we recommend you let it set/dry overnight. After it has set overnight, then you can sand it and apply your primer.
9. Can you tint the filler?
Yes, with water soluble trans tints and dyes. You would want to tint the filler to use as a decorative finish on products. We recommend you take these water soluble trans tints and dissolve them in extremely hot water first. Take a sub container with a small amount of hot water and add the dye and stir it. Then add grain filler until you receive the concentration you want.
10. What is the difference between the clear and white grain filler? When should I use each one?
Aqua Coat Clear Grain Filler is used on surfaces that you plan on putting clear coats as their topcoats. It is extremely clear and will help you attain a glass smooth finish with less coats of a topcoat. Aqua Coat White Cabinet Grain Filler is used when painting wood surfaces. It was developed so customers can see where they applied it. It has a better adhesion and higher solids/build and will perform better in less coats.
11. What is the difference between the PGF and clear grain filler?
They both are easy to use, water based, non-flammable, low odor, low VOC, easy to apply, easy sanding, fast drying and water cleanup. The PGF has a little higher solids and build and will perform better than the clear in less coats. Just make sure though if you are painting, use the white grain filler.
12. How do you prepare the woods surface?
Sand the surface with 150-grit or finer paper and remove dust with air or a water-dampened cloth. The surface must be free of dirt, oil, wax, solvents, and any other chemical residue before finishing. You may choose to apply Aqua Coat Clear Stain Base before your final sanding. This will eliminate most grain raise issues and will reduce the “blotchiness” that occurs with some softwoods such as poplar and basswood and some of the nicer hardwoods such as cherry and walnut. Clear Stain Base also works as a pre-stain, wood conditioner, or wood-prep that many of the major stain manufacturers recommend when finishing.
If the wood has been chemically stripped, the wood surface must be neutralized. If a wood bleach has been applied to brighten the color, bleach must be neutralized with a diluted solution of oxalic acid or vinegar prior to sealing and finishing.
Fill open grain wood with Aqua Coat Clear Grain Filler. Using the filler before you stain will inhibit the stain's ability to penetrate into the wood grain. This would be desirable if you are trying to minimize the contrast of grain.
Brush, wipe, spray, or dip. Wipe the excess stain with a dry clean cloth or paper towel. Allow 30 to 60 minutes to dry. Drying time can be reduced with gentle air movement, such as a window or box fan on low to medium speed.
Spray or brush medium wet coat. Allow 30 to 60 minutes of dry time. If your sandpaper gums up, allow additional dry time, or use a fan as suggested in step #3.
Scuff sand with 220-grit or finer sandpaper.
Clean off dust with a damp cloth. We offer two uniquely different Sanding Sealers. Aqua Seal is an amber-toned penetrating product that performs much like organic shellac. The “X-119” Sanding Sealer is a high-solids, high-build sealer that acts much like a top coat, but is formulated for easy sanding. We suggest a maximum of 2 coats with either sealer. (Note: For hard or tight-grained wood such as maple, birch, cherry, and plywood, when finishing, we recommend the “X-119” Sanding Sealer, as you will get better inter-coat adhesion.) If you are going to brush your sealer coats, adding 10-30% of the Aqua Coat Retarder will give you additional open or drying time so the brush strokes will flow out. We suggest 2 full coats of the sanding sealer, without sanding between coats. Sanding only after the 2nd coat of sealer gives a thicker film coat, eliminating any grain raising between coats and reducing your chance of sanding through the stain.
If a closed-grain look is desired, you may elect to use Aqua Coat Clear Grain Filler. In the container, it has the appearance of white school paste or Crisco shortening. It can be applied in several ways, such as a small rubber squeegee, an old credit card, or a grey or white buffing pad. Another popular method is to apply it much like a paste wax with a circular motion, working it into the grain, applying 1 or 2 coats as needed. The filler sticks to raw wood or any type of finish and can be applied between coats instead of all at once. It dries completely clear, but any excess should be removed before drying. Any residue remaining should be sanded off with the sealer.
Spray or brush a medium coat. Plus or minus 1 mil. is a good starting point. Please experiment with a sample board to get the desired results before starting your final project. With HVLP Spray Technology, 3 or 4 light to medium coats may give you the best results. For standard air compressor or air-assisted airless, etc., use a 1 to 2 mil. thickness per application, with a total of 2 to 3 coats. You may use as many topcoats as you deem necessary to achieve your desired results. ( IMPORTANT! Make sure your topcoats are completely dry before you apply the next coat of finish. Usually 3 coats per day maximum is a good rule of thumb.) The addition of Aqua Coat Reducer will slightly lower the viscosity of your topcoats. This reduces the chance of defects in the appearance of your finish, such as “orange peel” which is caused by insufficient atomization. Use a 10-30% maximum. Allow 30 to 60 minutes of dry time. Again, you may add gentle air movement to alter dry times. For ultimate smoothness, allow the final coat to naturally air dry. The addition of a 10-30% retarder in your final coat of finish will slow down the dry time and allow the film to more completely drawdown for a smooth look and feel.
If you sand between your topcoats, use a 320-grit or finer sandpaper. If the sandpaper does not gum up, this is a good indication that the film coat is dry. You may use steel wool substitutes, such as 3M’s Scotch Brite Pads. Use the grey (very fine) or white (extra fine). Never use regular steel wool pads as they are treated with oil to keep them from rusting. Any residue from this oil may cause water-based finishes to appear milky or cloudy and could interfere with inter-coat adhesion. If any steel fibers remain after sanding, they would show up as rust or black spots in your finish. If you wish to brush your topcoats, you can use Aqua Coat Brushable Urethane Varnish. It should be applied with a high-quality synthetic bristle brush or a fine napped paint pad. For smaller surface areas, the paint pads work quite well with our regular topcoats.
If you choose, you may buff or wax your final finish. Make sure your topcoats are completely dry before you aggressively buff or apply any wax. Make sure that the selected waxes are free of any solvents that might soften the fresh finish. Think of the water-based coatings more like the clear coats on your car or truck rather than the standard furniture lacquers you might be used to. Again, we suggest experimenting with a sample board finished like your final project in order to develop a polishing method that works for you.
Some people have achieved excellent results with the new Micro Abrasives that are used in the automotive industry. The sandpapers used for the polishing of water-based coatings are in the 2,000 to 6,000 grit range. The European versions of these are sold in micron ratings and will be as fine as 12,000 microns (grit). These are available from most auto body supply shops, online woodworking supply stores, and at most woodworking shows.